Packing Orders from Carton Packing Maintenance

Carton Packing helps you pack and confirm product quantity for orders in both RF and manual warehouse environments. When packing cartons, use the following basic flow:

During the packing process, the system updates the carton information, such as the remaining quantity to be packed and the carton status, so that you can monitor an order's packing status.

To pack an order from Carton Packing:

  1. From the Whse Mgt menu, select Carton Packing to display the Carton Packing screen.

Note: If you are using the Warehouse Picking Confirmation Queue to process orders and depending on the setting in the Order Packing Popup When Confirming To PACKING control maintenance record, the system either automatically displays or prompts to display the Carton Packing screen from the queue when the order's status updates to Packing.

  1. In the Branch field, enter the shipping branch for the order you are packing.

  2. In the Order field, enter the order number for the order or scan the tote ID for the tote you are packing.

The system displays a list of the order's cartons on the Order Status screen.

Make sure your tote is staged. The system warns you if the order has not been completely picked. You must be assigned the PACK.PARTIAL.PICKED.ORDER authorization key to pack partial orders.

  1. After you have selected a carton and order to pack, one of the following occurs:

  1. Review the fields and columns and adjust information, as needed.

Note: If the Print MTRs check box is selected for a product or order, the system displays an Enter Heat Numbers screen. Enter the associated heat numbers and continue packing. The system prints MTR documents, as needed, when complete.

  1. In the Pack Qty field, enter the number of items for the product that you are packing into the current carton.

The system reduces the numbers displayed in the ToPak Qty and Lbl fields by the number indicated as packed.

Important: If you see a negative quantity, the item has been over-packed. In the event that a Tote is consolidated while it is being packed or a line item is modified while being packed, the carton shall retain the quantity the user indicates. However, if the carton is viewed or edited after this overpacking condition, the To Pack Qty field could display negative quantities.  To correct this, unpack the overpacked quantity.

  1. Repeat step 6 for each item that you are packing into the current carton.

  2. After you have packed the carton, press Esc.

  3. The system displays a prompt asking if the carton is completely packed.

  1. At the prompt, enter Y to indicate that the carton is completely packed and to display the Carton Staging screen.

  1. In the Directed Locn field, enter the location into which you are staging the packed carton and press Esc to stage the carton.

The system updates the carton's status to Staged.

  1. If there are not anymore to-be-packed quantities for the order, the system displays a prompt asking if the order is completely packed. At the prompt, enter Y to update the order's status to Packed.

Note: If the system does not display the prompt asking if the order is completely packed, to-be-packed quantities for the order remain. Continue packing the rest of the order in a new carton or have another packer complete the order.

  1. Press Esc to exit the screen.

More Options from the Carton Packing Screen

The Carton Packing screen also offers these options.

Hot Key

Function

Lbl Ctn

Prints a carton content label for the currently displayed carton.

Lbl Shp

Prints a carton shipping label for the currently displayed carton.

Lbl Prd

Prints a product label for the product on which the cursor is placed.

Header

Displays the Carton Header screen for the currently displayed carton

Find

Displays the Find Product screen. Use to find a line item on the Carton Packing screen as follows:

  • In the screen, enter the line item to select and press Esc.

  • The system places the cursor on the selected line item.

Setup

Displays the Setup Display screen. Use to define the number of lines to display for each line item.

Sort

Displays the Sort Options screen. Use to sort the line items on the screen by one of the following options:

  • OE Order - Sorts line items in the sequence they were entered on the original order.

  • Packed Quantity Descending - Sorts line items by highest packed quantity to lowest packed quantity.

  • Product Description - Sorts line items by product.

  • Pick Sequence By Tote - Sorts line items by the sequence in which they were picked by tote.

  • Reverse Pick Sequence By Tote - Sorts line items by the reverse sequence in which they were picked by tote.

Inq

Displays the Carton Inquiry screen with the following options:

Note: Immediate cycle counts apply to RF warehouse environments only.

  • View Order - Displays the order on which the cursor is placed in view-only mode.

  • Edit Order - Displays the order on which the cursor is placed in edit mode.

Status

Displays the Order Status screen for the line item on which the cursor is placed. You can:

  • View further detail for the carton or tote.

  • Edit the contents of the carton or tote.

  • Pack all of a tote's contents without item verification.

  • Pack only a single tote for an order.

Next Carton

Creates a new carton in which to pack an order.

Ship Ticket

Prints a shipping ticket for the order generation on which the cursor is placed.

Log

Displays the Carton Activity Log Viewing screen. Use this screen to view all activity for the currently displayed carton.

Change View

Displays the View Options screen. Use this screen to display or hide the Order ID column.

See Also:

Carton Statuses for Carton Packing