INVM ALLOC (Inventory Allocation) Control Maintenance Records
The following control maintenance record belongs to the INVM (Inventory
Management) category and applies to allocation of inventory.
Inventory Allocation Method
For each branch and allocation type, use this record to override the
system default
and define your own inventory allocation logic for picking items in an
RF system. This record applies to unit-of-measure locations, but does
not apply to items that you indicate the zone manually, or lot items.
-
If an item is manually allocated
from a zone during order entry, the system attempts to pull the quantity
from the specified zone.
-
For a lot item, the system
looks for an exact match. If there is no exact match, the system looks
for a quantity equal to or greater than the required quantity. If
this method fails to allocate anything, then the system uses the user-defined
allocation method.
You can set up inventory allocation methods for sales orders, transfer
orders, and replenishment tasks, filtering each method by zones, product
location statuses, and ship vias.
Example
1: Basic pick allocation flow with ship via filtered added to Inventory
Allocation Method.
Example 1: Basic pick allocation
flow with ship via filtered added to Inventory Allocation Method
A counter sales person enters a sales order to fulfill a customer's
needs from ship branch 1. One of the line items is 10 of product .3487.
The ship via on the sales order defaults, either by customer configuration,
terminal setting, etc., or is manually changed to COUNTER.
The counter sales person proceeds to process the sales order as
a PickUp Now order. As the system is informing the user that it is
“Processing Order S1234566…”, each line item is reviewed for optimal
locations:
-
Ship Branch = 1, Type
= Sales Order, Ship via = ‘COUNTER’ are used to find the inventory
allocation rounds that apply.
-
Finding the appropriate
allocation record, the system processes the item through the rounds.
The existing on-hand quantities by location at the time of the order
are:
Zones for the locations above are specified in Zone Maintenance
as follows:
Therefore, as the system checks round #1, it looks at all the status
locations only in Zone C (locations 31-01-01 to 59-99-99) that have
10 or more of product .3487 available. The system finds one eligible
location, 57-18-05, which it selects as the location for that item
to be picked for the order. Based on the ship via on the order, the
desired location has been used to pick the inventory needed for each
line on the order.
Example
2: Ship Via not assigned to Allocation Path
Example 2: Ship via not assigned
to an allocation path
User enters a transfer order to send material to another branch,
assigning a ship via of UPS to ship the product using UPS.
The Phantom processes the order and reviews the items for location
allocation; however, in seeking the correct inventory allocation combination
for Ship Br = 1, Type = Transfer and ship via = ‘UPS’, it finds no
method.
The system proceeds to use the default inventory allocation configuration
and continues to process the rounds appropriately.
For additional pick allocation scenarios, see Pick
Allocation Logic.
To define an inventory allocation
method:
-
Access the Inventory Allocation Methodcontrol maintenance record.
-
Enter the branch and transaction
type for which to define an inventory allocation method.
-
In the Branch
field, enter the branch or territory for which you want to define
allocation methods.
-
In the Type
field, select one of the following the transaction types:
-
Sales
Orders - Sets the allocation methods for picking products entered
on sales orders.
-
Transfers
- Sets the allocation methods for picking products entered on transfer
orders.
-
Replenishment
- Sets the allocation methods for products in the replenishment cycle.
-
To define allocation methods
for a particular shipping method or group of shipping methods, enter
the method in the Shipping Method
Code field. This field is optional.
More:
If you have a large warehouse, you might stock a product in
more than one location to expedite the picking process for orders
based on their origin, such as from the showroom or from the will
call counter. If you want to define inventory allocation based
on the ship via for an order, use the Shipping
Method Code field to indicate the area of your warehouse
or ship via grouping to which the allocation applies. This code
is a user-defined code that you define here to indicate a single
ship via or a group of ship vias. For example, you can have more
than one ship via that is applicable to your will call counter.
Press F10 and select New to define a new method code
in this field and use the Ship
Via hot key to indicate which ship vias are included in
the allocation definition. For more information, see Example
1.
The system populates the remainder of the screen with
the defined parameters.
-
Define a new allocation method
by defining the parameters for each round using the
following
fields:
Field
|
Description
|
Rd (Round)
|
(View Only)
The Rd column
identifies each allocation method and the order in which
the system steps through them. If the first allocation
method cannot fill the pick, then the system uses the
next method, and so on until the pick is filled. There
is no limit to the number of rounds that can be defined.
The system populates this field when you arrow down to
a blank line.
|
Pick Qty Typ
|
Select the
quantity match for fulfilling the pick:
-
Exact Quantity -
Selects a location that has exactly what is being
requested.
-
Single Pick - Selects
a location that has at least the same amount or more
than is being requested.
-
Multiple Picks -
Selects from multiple locations to fulfill the product
quantity requested. This selection is useful for depleting
floating locations. The system directs you first to
the locations with the lowest quantities to deplete
those locations until the pick is filled.
-
Select Location
- Allows you to set up a final round that would display
a pick location of the product based on the location
entered in the Select Location field of this control
maintenance record. The system reviews all the rounds
to select a pick location based on this control maintenance
record. If you define the Select Location as UNAVAIL,
when users see this location, it indicated they must
find the best picking location for the product.
|
Zone Option
|
Select to include
or exclude the zone selected in the Zone
column.
|
Zone
|
If your warehouse
is completely zone-defined, press F10
and select whether to include or exclude defined zones
from the picking allocation method.
Use the Multiple
Zones hot key to select multiple zones. If you
leave this field blank, the system includes all zones
by default.
|
Status
|
Enter the product
location statuses from which to pick. List the statuses
in the order in which to check for product availability.
Separate each status with a comma but no spaces. Select
from the following:
-
P - Primary
-
S - Secondary
-
R - Remnant
-
F - Floating
-
B - Blank
|
Sortby 1 - 5
|
Select how
to sort the locations available for picking if the system
must allocate the pick from multiple locations. After
you select a sort option, you cannot use it again in the
same round. The sort options are:
-
Qty Asc - Quantity
Ascending
-
Qty Des - Quantity
Descending
-
Exp Dt - Expiration
Date
-
Rcvd Dt - Received
Date
-
Status -
Sorts items in the status order displayed in the
Status column
-
UoM - Unit of Measure (ascending)
If the Type
is Replenishment,
UoM sorts by the lowest unit of measure to the largest
unit of measure.
If the Type
is Sales Order
or Transfer, UoM
sorts by the unit of measure listed on the order first.
It works its way down to the smallest unit of measure
and then back up to the largest unit of measure.
-
UoM Descending - Unit of Measure Descending order. This means you can now pick items starting from the largest UOM, like a case or box, and then move down to the smallest UOM, such as each.
|
-
Use the Select
Location field to let the warehouse picker decide on the location.
For example, you set up a round labeled Select
Location. Use this Select Location
field enter any name, such as Best Pick Location. This field does not
have a validation. The label entered here displays on the RF gun as the
pick location for the product. This option allows users to select any
location for the product based on their experience and knowledge of the
warehouse.
-
To
clear all the rows and replace them with
default
values, use the Default
hot key.
To copy an inventory allocation
method to a different branch:
-
Define the
inventory allocation for a branch.
-
Use the Copy
to Branch(es) hot key and then complete the following fields:
-
Br/Tr/All
- Enter the branch or territory to which to copy the allocation method.
Enter All to copy the allocation
method to all branches and territories.
-
Type
- Select the type of transaction to which to apply the copied method.
-
Shipping
Method Code - Indicate the area of your warehouse or ship via
grouping to which the allocation applies. This is a user-defined code.
Press F10 and select New define a new code.
-
Press Esc
to save the allocation information and exit the screen.
See Also:
Pick Allocation
Logic