Setting Up Advanced Cycle Counting
Use the Define Products tab
from Advanced Cycle Count to select the products you want to count. The
system selects the products to include in the count control file based
on attributes you define, such as whether to include both stock and nonstock
products and which ranks to include. After defining the cycle count parameters,
you schedule when and where to generate the counts for your warehouse
staff.
When creating count IDs, consider the warehouse type you are counting.
If you have some branches counting through RF and some branches counting
using paper count sheets, you need a different count ID for each one.
Once the branches or territories have been selected and saved for a count
ID you cannot change it. Additionally, if you have a lot of branches that
will be counting their inventory the same, you can create one count ID
that all branches can use. You do not need to set up a different count
for each one.
Additionally, consider the following control maintenance record (New
in Release 9.0.4):
Note: Each
time the Advanced Cycle Count runs it calls the same routines to generate
an RF or Non-RF count that is run from the menus. If you are running the
Advanced Cycle Count for RF, the system updates the Warehouse Queue the
same way as if you ran it from the menu. The system populates the same
RF screens as standard cycle counts. For non-RF the system generates different
control files, same way as if you generated 2 counts from the menu.
You can exclude specific products, groups,
or lines, as needed, to makes sure that your count is pulling the specific
counts you need to handle.
To set up advanced cycle count parameters:
From the Physical
menu, select Advanced Cycle Count.
Click the Define
Products tab.
In the Advanced
Count ID field, enter the count sheet number you want to view
or click New to create a new
count.
If you are creating a new count,
use the Title field to enter
a description of the count, such as Branch 1, YR2015.
In the Define
Products area,
use
the fields to define the count parameters.
Field | Description |
Branch/Territory | Select the branch or territory for
which you want to create a cycle count. |
Start
Count Date | Define
the date parameters between which you want cycle counts
performed. For example, to define an annual count for
2014, enter the following: Start Count Date: 01/012014 End Count Date: 12/31/2014 |
End
Count Date |
Available
Count Days | The total number of days available
to count. This is the End Count Date minus the Start Count
Date. Users can override this field, if
needed, but cannot exceed the number of days available
between Start Count Date
and End Count Date. The default is 252. Eclipse assumes the following to reach
252 as a default: |
Use
Rank Number | Select the product ranking method
number the program uses to select items for counting. The default is 1. The system uses ranking methods assigned
to Rank #1 through Rank #5 on the Product
Ranking window. |
Only
Stock Items with Activity in Last ____ Days | Time frame in which to include stock
products with transactions and on-hand quantities. Enter
the number of days to define the time frame. For example, you are running an annual
count, but only want to include all stock products that
had transactions or on-hand quantities within the last
90 days only, enter 90
in this field. The system includes only those stock products
with activity over the last 90 days. Entering a zero (0)
in this field causes the system to ignore product activity
and selects all products. |
Only
Nonstock Items with Activity in Last ____ Days | Time frame in which to include nonstock
products with transactions and on-hand quantities. For example, you are running an annual
count, but only want to include all nonstock products
that had transactions or on-hand quantities within the
last 30 days, enter 30
in this field. The system includes only those nonstock
products with activity over the last 30 days. The default value is blank (0). |
Include
Only Branch Stock Items | Whether to include only stock items
in the count control file. Select this field to include only
stock products in this generation of the count control
file. Deselect this field to include both stock and nonstock
products in this generation of the count control file. If you select this field, the system
determines which stock products to include in the count
control file as follows: If
the product has an on-hand quantity, the product status
is Stock,
and the value in the inventory Stkcolumn
is either -
or Y, the
system includes the product in the count control file. If
the product has an on-hand quantity but the value
in the inventory Stkcolumn
is N, the
system does not include the product in the count control
file. If
the product does not have an on-hand quantity, the
system determines how many times the product was entered
on a sales order, purchase order, transfer order,
or inventory adjustment during the time period you
indicated in the Only
Stock Items With Activity in Last (Days) field.
If it had activity within the time frame and its product
status is Stock, then the system includes the product
in the count control file.
For
example, if you enter365days in theOnly
Stock Items With Activity in Last (Days)field,
the system includes any product that was ordered or adjusted
at least once in the last year, providing that the product
status is Stock. |
Include
Only Items with PIL New in Release 9.0.4 | Whether to include only
those items with a projected inventory level (PIL) in
the count control file. |
Exclude
Blank Locations New in Release 9.0.4 | Whether to eliminate products with
blank locations in the count control file. |
In the Number
of Counts by Rank area, define how many counts during the selected
time frame you want to count each rank item.
For example, you are counting your A ranked items
four times per year. You want to specify a minimum number of days in between
counts, so you are not counting an item too often in the beginning of
the cycle.
Counts Per Day for each rank is calculated:
Available
Days for Date Range = Available Count Days / Number of Rank
Counts
Counts
Per Day = Number of Items for Rank / Available Days
Click
here
for an example
for Counts Per Day:
Available
Count Days = 252
Rank
A, Number of Items for Rank = 1000, Number of Rank Counts =
4
Available
Days for Date Range = 63 (252 / 4)
Count
Per Day = 15.873 (1000 / 63)
In the Exclude from Count area, indicate
in you want to exclude one or more of the following from this count
ID sheet: Buy Line, Price Line, Sell Group, Buy Group, or Product.
In the Branch Detail area, click Detail to display by branch the
number of items and counts that will need to be done per day.
Click Analyze for Eclipse to use the defined
settings and show an analysis of how many total counts, by item, would
need to be counted in order to meet the goal of what is set in the
Number of Counts by Rank table,
taking into account all of the include/exclude options.
The results display in the Counts by Branch area to give you
a quick snapshot of how your counts will look over the course of the specified
time period before saving the count ID to be used.
Define
additional count selections, as needed.
Generate the list of items to
count.
See Also:
Advanced Cycle Counting
Overview
Generating
Advanced Cycle Counts
Additional Advanced
Cycle Counting Options
Analyzing Cycle Count Progress